Metal-Bonded 1D1 Diamond Grinding Wheel for Carbide, Ceramics & Hard Materials

1EE1 Metallic League Diamond Grinding Wheel Metal Bonded Grinder Disc

Product Overview:

The Metal-Bonded 1D1 Diamond Grinding Wheel is a premium peripheral wheel engineered specifically for heavy-duty profiling, deep slotting, cut-off, and radius grinding of non-ferrous ultra-hard materials. Featuring a specialized metal-sintered matrix holding synthetic diamond grains, the 1D1 profile offers extreme structural rigidity, outstanding form retention, and exceptional thermal dissipation during continuous machining operations.

Key Performance Advantages:

• Superior Shape & Profile Retention: The sintered metal bond exhibits high wear resistance, preserving tight radius tolerances and keyway geometry without frequent dressing.

• Maximum G-Ratio & Extended Tool Life: Formulated with tough synthetic diamond grits and high-holding metal powders, ensuring high material removal rates (MRR) and lower cost-per-part.

• Optimal Heat Dissipation: High thermal conductivity prevents thermal shock, micro-cracking, or structural degradation in heat-sensitive brittle substrates.

• High Chipping Resistance: Delivers clean, burr-free edge quality on ultra-hard cutting tools and structural components.

Technical Specifications & Operating Parameters

Target Workpiece Materials:

• Tungsten Carbide: Carbide inserts, wear parts, end mill slots, and solid carbide rods.

• Advanced Engineering Ceramics: Silicon Carbide (SiC), Zirconia ($text{ZrO}_2$), Alumina ($text{Al}_2text{O}_3$), and Silicon Nitride ($text{Si}_3text{N}_4$).

• Brittle & Hard Substrates: Quartz, glass, optical crystals, sapphire, and ferrite cores.

• Thermal Spray Coatings: HVOF chrome carbide and plasma-sprayed ceramic overlays.

Typical Industrial Applications:

1. Profile and radius grinding of tungsten carbide cutting inserts on CNC tool grinders.

2. Precision slotting and cut-off operations on ceramic components and semiconductor substrates.

3. Flute and clearance grinding of solid carbide woodworking and metalworking cutters.

Customization & Technical Support:

We offer full OEM/ODM manufacturing services, providing tailored rim profiles (radius $R$, edge angle $V$), steel/aluminum core construction, dynamic balancing, and custom bond formulas optimized for your CNC grinding equipment (e.g., Walter, ANCA, Rollomatic, Makino). Contact our engineering team to request a technical evaluation or trial samples.