Diamond resin grinding wheel is a grinding tool made of diamond as abrasive and resin as a binder. It has the characteristics of excellent self-sharpening, high grinding efficiency and good heat dissipation. It is mainly used for fine grinding and polishing of high hardness materials such as cemented carbide, ceramics, optical glass, semiconductor materials, etc. Its preparation process uses low-temperature curing technology to achieve complex shape molding, and improves wear resistance and sharpness by optimizing the directional arrangement of abrasives and the ratio of binders [1]. This grinding wheel has significant advantages in the fields of tool sharpening, hard and brittle material cutting, etc.
Resin-bonded diamond grinding wheels offer exceptionally high surface finish quality. Thanks to their excellent self-sharpening properties and the inherent elasticity of the resin bond, they effectively absorb grinding vibrations, resulting in extremely low surface roughness (Ra), preventing surface damage such as burns and micro-cracks on the workpiece, and ensuring perfect machining integrity.
Resin-bonded diamond grinding wheels also offer the advantages of low grinding forces and temperatures. Their sharp cutting characteristics reduce grinding resistance and energy consumption. Combined with coolant, they effectively control the temperature of the grinding zone, making them particularly suitable for machining heat-sensitive materials.
Resin-bonded diamond grinding wheels offer a wide range of adaptability: by adjusting the diamond concentration, grit size, resin formulation, and additives, they can be customized to meet a wide range of processing requirements, from rough grinding to mirror polishing.Resin-bonded diamond grinding wheels also offer excellent economic benefits: while the cost per wheel may be lower than that of metal-bonded grinding wheels, their true advantage lies in the reduced overall cost per part, resulting from their high material removal rate and excellent surface quality.
Material | Diamond |
Package | cardboard box |
Thickness | 13mm |
Base Body | Resin Bond |
Profile | High-quality grinding |
Grit Size | D91 |
Country Of Origin | China |
Packing | Standard Exported Carton Packing |
Hs Code | 6804211000 |
Application | High-end precision manufacturing |
It is primarily used for grinding high-hardness alloys and non-metallic materials, cutting hard and brittle carbide, non-metallic minerals, ceramics, agate, optical glass, semiconductor materials, wear-resistant cast iron, woodworking drill bits, stainless steel drill bits, milling cutters, reamers, and other CNC tools.
It can process a variety of metal and non-metallic materials, especially exhibiting superior processing characteristics in fine grinding and polishing. It is suitable for grinding workpieces such as high-speed steel, cast iron, stainless steel, and nitrided stainless steel. It is increasingly replacing conventional abrasive tools on low-speed grinding machines and is widely used for precision grinding of iron-containing workpieces in industries such as automotive, bearings, compressors, and precision molds. It is an irreplaceable tool in the grinding process.
If you need to customize, please provide the following information:
1. Dimensions, including outer diameter, aperture, thickness, width and thickness of abrasive layer;
2. Abrasive, abrasive sand particle and concentration;
3. Wheel application;
4. Pictures and drawings of wheels;
We can then design and quote for you.