3A1 Resin Bond Diamond Grinding Wheel 150*10*31.75*6*2mm

Product Description:

Resin-bonded diamond grinding wheels are superhard abrasive tools made by firmly bonding synthetic diamond abrasives with a high-strength organic resin (such as phenolic resin or polyimide resin). Known for their exceptional self-sharpening properties, excellent polishing performance, and high surface finish quality, they are ideal for precision grinding and superfinishing a variety of hard, brittle, and high-hardness materials. This product is designed to provide customers with efficient, cost-effective, and highly consistent finishing solutions.

Resin-bonded diamond grinding wheels offer exceptionally high surface finish quality. Thanks to their excellent self-sharpening properties and the inherent elasticity of the resin bond, they effectively absorb grinding vibrations, resulting in extremely low surface roughness (Ra), preventing surface damage such as burns and micro-cracks on the workpiece, and ensuring perfect machining integrity.

Resin-bonded diamond grinding wheels also offer the advantages of low grinding forces and temperatures. Their sharp cutting characteristics reduce grinding resistance and energy consumption. Combined with coolant, they effectively control the temperature of the grinding zone, making them particularly suitable for machining heat-sensitive materials.

Features:

• Highest surface quality
• Excellent self-sharpening performance
• Low grinding forces and temperatures
• Wide adaptability
• Excellent cost-effectiveness

Technical Parameters:

Applications:

     Resin-reinforced diamond grinding wheels, due to their exceptional self-sharpening properties, excellent polishing performance, and ability to achieve superior workpiece surface quality, have secured an irreplaceable position in the precision machining field. Their core application revolves around machining hard and brittle materials with high surface quality requirements. Carbide tool grinding is the most traditional and largest application area for resin-reinforced diamond grinding wheels, targeting carbide milling cutters, drills, reamers, taps, inserts, broaches, and more. Superhard material tool machining targets polycrystalline diamond (PCD) and polycrystalline cubic boron nitride (PCBN) tools. Ceramic material machining targets advanced structural and functional ceramics such as zirconium oxide (ZrO₂), aluminum oxide (Al₂O₃), silicon nitride (Si₃N₄), and silicon carbide (SiC). The semiconductor and optical industries are fields that place extremely high demands on machining accuracy and surface integrity.

     Resin-bonded diamond grinding wheels offer a wide range of adaptability: by adjusting the diamond concentration, grit size, resin formulation, and additives, they can be customized to meet a wide range of processing requirements, from rough grinding to mirror polishing.Resin-bonded diamond grinding wheels also offer excellent economic benefits: while the cost per wheel may be lower than that of metal-bonded grinding wheels, their true advantage lies in the reduced overall cost per part, resulting from their high material removal rate and excellent surface quality.

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