OEM Electroplated CBN Grinding Wheel 76.2mm for Customer Requirements

Product Description:

An electroplated CBN (Cubic Boron Nitride) grinding wheel is a precision abrasive tool where CBN grains are bonded to a steel or alloy core using an electroplating process. A thin layer of nickel or nickel-cobalt alloy is deposited via electrolysis to secure the CBN grits, creating a single-layer abrasive surface. This design maximizes grit exposure for aggressive cutting while maintaining minimal bond interference.

Electroplated CBN grinding wheels excel in high-precision, low-to-medium volume applications where speed, finish quality, and minimal setup are priorities. Their single-layer design simplifies operation but requires careful monitoring of wear. Ideal for industries like aerospace, automotive, and toolmaking, they strike a balance between performance and affordability for specific use cases. For high-volume or heavy grinding, consider vitrified or sintered CBN wheels for greater durability. Always match grit size, coolant, and RPM to your material and grinding goals.

Features:

High Grit Exposure**: Up to 70% of CBN grains are exposed, enabling fast material removal and efficient cooling.
No Dressing Required**: The single-layer design eliminates the need for truing or dressing, saving time and costs.
Precision Grinding**: Ideal for complex geometries and fine finishes due to controlled grit placement.
Heat Management**: Efficient chip clearance and coolant access reduce thermal damage to workpieces.
Cost-Effective for Light-Duty Use**: Lower upfront cost compared to multi-layer bonded wheels (e.g., vitrified or sintered).

Technical Parameters:

Applications:

Hardened Steels**: Grinding/tooling of high-speed steel (HSS), die steels, bearing steels, and tool steels (e.g., D2, M2).
Aerospace Components**: Precision grinding of nickel-based superalloys (e.g., Inconel) and heat-resistant alloys.
Automotive**: Camshafts, crankshafts, and gear components requiring high surface integrity.
Cutting Tools**: Sharpening drills, end mills, and inserts made of hardened steel.
Medical Devices**: Finishing surgical tools and implants made from tough alloys.

Customization:

If you need to customize, please provide the following information:

1. Dimensions, including outer diameter, aperture, thickness, width and thickness of abrasive layer;

2. Abrasive, abrasive sand particle and concentration;

3. Adhesive;

4. Wheel application;

5. Pictures and drawings of wheels;

We can then design and quote for you

NOTE: If you do not find the product you want in this website, contact us first, we can design and produce any specification of grinding wheel head according to your requirement.