Resin And Metal Hybrid Bond Hybrid 1V1/15° 100*10*31.75*6mm D91 Diamond Grinding Wheel For Machining Carbide Tools And High-Speed Steel Tools

Product Description:

The key to Hybrit technology lies in its unique “Hybrid Bond” system. While conventional grinding wheels typically use a single type of bond (such as resin, metal, or ceramic), Hybrit technology intelligently combines different bond systems to achieve the best of both worlds.

Hybrid Bond System: Usually a metal + resin hybrid bond, it provides exceptional structural strength and stability, ensuring the wheel maintains its shape during high-speed grinding, resisting wear and extending its life.
This hybrid structure enables efficient grinding of hard and brittle materials (such as carbide, ceramics, glass, and tungsten carbide), as well as challenging steels (such as high-speed steel, tool steel, and stainless steel) and some metal composites. Its excellent chip evacuation and cooling properties reduce friction during grinding, resulting in less grinding heat and helping to prevent workpiece burns, microcracks, and metallographic changes. It is particularly well-suited for precision and ultra-precision machining.

Hybrid grinding wheels are a combination of resin and metal, offering enhanced grinding and retention properties. They are currently widely used for batch processing of carbide and high-speed steel tools.

Features:

• Mixed bond
• Widely applicable
• High grinding ratio
• High grinding ratio
• Willfulness and flexibility
• Very long lifespan
• Very good self-sharpening
• Excellent surface quality  

Technical Parameters:

Applications:

Hybrit diamond grinding wheels, due to their superior performance, are widely used in applications requiring high precision, high efficiency, and long life:

Carbide tool grinding: Sharpening and flute grinding of milling cutters, drills, reamers, and taps.

Aerospace and automotive industries: Grinding precision components made of high-temperature alloys and composite materials, such as engine parts, turbine blades, and fuel injectors.

Cutting tool manufacturing: Essential tools for manufacturing PCD (polycrystalline diamond) and PCBN (polycrystalline cubic boron nitride) tools.

Precision component machining: Precision grinding of carbide or ceramic parts, such as bearings, guide rails, and seal rings.

Semiconductor and optical industries: Machining of sapphire substrates, silicon crystals, and optical glass.

Dressing: Use specialized dressing tools (such as diamond dressing rollers or dressing pens) to restore the correct geometry of the grinding wheel.

Dressing: Hybrit grinding wheels are generally self-sharpening, but they may require periodic sharpening to optimize grinding performance. A common method is to use a SiC stick or a specialized dressing paste for manual or machine sharpening. This removes grinding debris from the bond surface and helps expose new abrasive grains.

Coolant: Using high-quality, thoroughly filtered coolant is highly recommended. Adequate coolant not only removes heat but also flushes away grinding debris, preventing wheel clogging and maximizing the performance of the Hybrit grinding wheel.

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